Six Sigma Green Belt:
Thời gian: 10 ngày
Mục tiêu khóa học:
Trở thành một người có đẳng cấp Six Sigma Green Belt
Thực hiện hay tham gia vào các dự án Six Sigma để cải tiến năng suất tổng thể và mang lại lợi ích thiết thực cho Công ty
Áp dụng các công cụ Six Sigma vào dự án cụ thể sử dụng phần mềm thống kê
Thành phần tham gia:
Người được lựa chọn vào dự án cải tiến, người được chỉ định trở thành Green Belts.
Và có thể được lựa chọn để trở thành Black Belts.
Các chủ đề bao gồm:
| Phase | Course No | Session Name | Detail contents | Tool | |||||||
| Define | 1 | How to think about 6 sigma | -Concept of 6 sigma | Minitab | |||||||
| -Why 6 sigma = 3.4 ppm | PC | ||||||||||
| -Organization & role of 6 sigma | Projector | ||||||||||
| -Classification of DFSS/DMAIC/TSS | |||||||||||
| 2 | How to think about 6 sigma | -COPQ concept | Minitab | ||||||||
| (continue) | -How to calculate COPQ | PC | |||||||||
| -Example about COPQ | Projector | ||||||||||
| -Exercise about COPQ | |||||||||||
| -Question & answer | |||||||||||
| 3 | Define phase introduction | -Define phase requirement | Minitab | ||||||||
| (continue) | -Identify potential projects | PC | |||||||||
| -Evaluate potential projects | Projector | ||||||||||
| -Example & Exercise about project | |||||||||||
| 4 | Define phase introduction | -Select a project | Minitab | ||||||||
| (continue) | -Prepare amission statement | PC | |||||||||
| -Select a team | Projector | ||||||||||
| -Exercise about project sellection | |||||||||||
| -Example of previous GB | |||||||||||
| Measure | 5 | Measure phase introduction | -Base line performance | Minitab | |||||||
| -Map the process (PFD) | PC | ||||||||||
| -Example about PFD / NVA / VA | Projector | ||||||||||
| -KPIV / KPOV concept | |||||||||||
| 6 | Measure phase introduction | -Graph and chart introduction : | Minitab | ||||||||
| (continue) | * Pareto chart | PC | |||||||||
| * Line graph / Bar graph / Pie chart … | Projector | ||||||||||
| -Install minitab software | |||||||||||
| -How to make graph/chart by Minitab | |||||||||||
| 7 | Measure phase introduction | -Transactional process example | Minitab | ||||||||
| (continue) | -Serverity / detection / Occurrence | PC | |||||||||
| level ranking | Projector | ||||||||||
| -How to gcreate FDM | |||||||||||
| -How to score customer needs | |||||||||||
| 8 | Measure phase introduction | -Process flow diagram | Minitab | ||||||||
| (continue) | -How to draw PFD ,Example | PC | |||||||||
| -Brainstorming tools | Projector | ||||||||||
| -Cause-Effect diagram | |||||||||||
| -How to draw CE diagram by Minitab | |||||||||||
| -Example & exercise of CE diagram | |||||||||||
| 9 | Measure phase introduction | -QFD matrices | Minitab | ||||||||
| (continue) | -Customer needs matrix | PC | |||||||||
| -Needs analysis matrix | Projector | ||||||||||
| -Product design matrix | |||||||||||
| -Process control matrix | |||||||||||
| -FMECA analysis | |||||||||||
| -Exercise for QFD , FMECA | |||||||||||
| -Question and answer | |||||||||||
| 10 | Measure phase introduction | -How to select list of theory KPIV | Minitab | ||||||||
| (continue) | -MSA introduction | PC | |||||||||
| -Gage R&R analysis (Attribute data) | Projector | ||||||||||
| -Gage RR exercise by excell file | |||||||||||
| -MSA analysis (variable data) | |||||||||||
| -MSA exercise by using Minitab | |||||||||||
| 11 | Measure phase introduction | -Data collection plan | Minitab | ||||||||
| (continue) | -Process capability analysis for | PC | |||||||||
| variable data | Projector | ||||||||||
| -How to calculate sigma level from | |||||||||||
| process capability by using Minitab | |||||||||||
| -Exercise about data collection plan | |||||||||||
| and process capability analysis | |||||||||||
| 12 | Six Sigma park introduction | -How to use/register six sigma park | Minitab | ||||||||
| -View other GB projects | PC | ||||||||||
| -Introduce 6 sigma report template | Projector | ||||||||||
| Analyze | 13 | Analysis introduction | -Key tenet of 6 sigma | Minitab | |||||||
| -How do inputs impact to outputs | PC | ||||||||||
| -Tools for initial analysis | Projector | ||||||||||
| -Normal standard distribution | |||||||||||
| -Exercise using Minitab | |||||||||||
| 14 | Analysis introduction | -Introduction about Multivari analysis | Minitab | ||||||||
| (continue) | -Multivari analysis by Minitab | PC | |||||||||
| -Exercise about multivari analysis | Projector | ||||||||||
| -How to make conclusion of multivari | |||||||||||
| 15 | Analysis introduction | -Correlation and regression | Minitab | ||||||||
| (continue) | -Correlation analysis by Minitab | PC | |||||||||
| -Exercise correlation & regression | Projector | ||||||||||
| -How to conclude correlation and | |||||||||||
| regression | |||||||||||
| 16 | Analysis introduction | -Confident intervals (CI) | Minitab | ||||||||
| (continue) | -How to think about confident intervals | PC | |||||||||
| -Calculation CI by using Minitab | Projector | ||||||||||
| -Example & exercise about CI | |||||||||||
| -Question and answer | |||||||||||
| 17 | Analysis introduction | -Hypothesis testing introduction | Minitab | ||||||||
| (continue) | -Alpha & Beta risk defined | PC | |||||||||
| -Steps in hypothesis testing | Projector | ||||||||||
| -Ho & Ha establishment | |||||||||||
| -Exercise about hypothesis testing | |||||||||||
| 18 | Analysis introduction | -Sample size selection | Minitab | ||||||||
| (continue) | -Exercise using Minitab | PC | |||||||||
| -Hypothesis testing , Attributa data : | Projector | ||||||||||
| * 1-proportion test | |||||||||||
| * 2-proportion test | |||||||||||
| -Exercise about 1,2 proportion test | |||||||||||
| 19 | Analysis introduction | -Hypothesis testing , Attributa data : | Minitab | ||||||||
| (continue) | * Contingency table | PC | |||||||||
| -Chi-square distribution | Projector | ||||||||||
| -Chi-square test method | |||||||||||
| -Chi-square critical calculation | |||||||||||
| -Exercise about contingency by using | |||||||||||
| Minitab | |||||||||||
| 20 | Analysis introduction | -Hypothesis testing , Variable data : | Minitab | ||||||||
| (continue) | *1-sample T test | PC | |||||||||
| *2-sample T test | Projector | ||||||||||
| *Paired T test | |||||||||||
| -Example & exercise by using Minitab | |||||||||||
| -Question & answer | |||||||||||
| 21 | Analysis introduction | -Hypothesis testing , Variable data : | Minitab | ||||||||
| (continue) | * ANOVA analysis | PC | |||||||||
| -How to make conclusion of ANOVA | Projector | ||||||||||
| -Example & exercise by using Minitab | |||||||||||
| -Question & answer | |||||||||||
| 22 | Analysis introduction | -Analyze phase conclusion | Minitab | ||||||||
| (continue) | -Vital Few X’s sellection | PC | |||||||||
| -Example of Vital Few X’s | Projector | ||||||||||
| -Case study by previous GB projects | |||||||||||
| Improve | 23 | Improve phase introduction | -Non-DOE & DOE factor verifying | Minitab | |||||||
| -Method for Non-DOE factors | PC | ||||||||||
| -Non-DOE factor examples | Projector | ||||||||||
| -DOE introduction | |||||||||||
| 24 | Improve phase introduction | -Randomized block design | Minitab | ||||||||
| (continue) | -Full factorial experiments | PC | |||||||||
| -2k Factorial experiments | Projector | ||||||||||
| -Exercise to design factorials design | |||||||||||
| * Manual | |||||||||||
| * Minitab using | |||||||||||
| 25 | Improve phase introduction | -DOE factors improvement step | Minitab | ||||||||
| (continue) | -Practice DOE by Minitab using | PC | |||||||||
| -Exercise DOE improvement : | Projector | ||||||||||
| * 2 factors | |||||||||||
| * 3 factos | |||||||||||
| -Optimize design sellection | |||||||||||
| 26 | Improve phase introduction | -Summary of Vital few X’s | Minitab | ||||||||
| (continue) | -Implementation of improvement | PC | |||||||||
| -How to verify improvement effective- | Projector | ||||||||||
| ness after implementation | |||||||||||
| -Case study through previous projects | |||||||||||
| Control | 27 | Control phase introduction | -Criteria to evaluate improvements | Minitab | |||||||
| -Why & How contol projects | PC | ||||||||||
| -Control plan establishment | Projector | ||||||||||
| -Exercise of control plan | |||||||||||
| -Case study through previous projects | |||||||||||
| 28 | Control phase introduction | -Control method / tools | Minitab | ||||||||
| (continue) | *Self-control / 5S | PC | |||||||||
| *Feedback loop | Projector | ||||||||||
| *Process control system | |||||||||||
| *Mistake proofing | |||||||||||
| *Benchmarking | |||||||||||
| -Study example of control tools | |||||||||||
| 29 | Control phase introduction | -Control chart (SPC | Minitab | ||||||||
| (continue) | *P chart | PC | |||||||||
| *N chart / NP chart | Projector | ||||||||||
| *Xbar chart / Xbar-R chart | |||||||||||
| *C chart / U chart | |||||||||||
| -Example by using Minitab | |||||||||||
| 30 | Control phase introduction | -FMECA update | Minitab | ||||||||
| (continue) | -Improvement monitoring | PC | |||||||||
| -Lession learn from Control activities | Projector | ||||||||||
| -Final report making | |||||||||||
| -Case study & practice to present | |||||||||||
| Project Final report | |||||||||||
Software: Người tham dự phải có máy tính cá nhân với ổ CD-ROM để cài đặt MINITAB, VISIO, MS-PROJECT, trong trường hợp khác chúng tôi sẽ sắp xếp máy tính.
